Delivered Australia’s first OPEX Perfect Pick HD

Smart automation
for warehouses.

We design, integrate and support the systems that cut labour, lift accuracy and speed up fulfilment.

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Integrating technology from the world’s leading automation brands

  • OPEX
  • Interroll
  • Cognex
  • Markem-Imaje
  • Matthews
  • Lantech
  • Sealed Air
  • Ranpak
  • Dexion

Labour shortages, rising costs and order errors slow warehouses down. We integrate the industry’s leading automation, from OPEX and Interroll to Cognex and Markem-Imaje, so every system works together, not against each other. Then we tie it all together with SASCA, our own control software.

Years of combined experience
80+
OPEX iBOTs commissioned
130
Typical labour reduction in picking and sortation
40-70%

Australia’s first OPEX Perfect Pick HD.

Hear from COS, OPEX and the SAS team who designed, installed and commissioned it.

Read the case study

The technology we integrate.

Best-in-class equipment from the world’s leading manufacturers, connected and commissioned by one team.

  • OPEX Perfect Pick HD

    OPEX

    Perfect Pick HD

    A high-density goods-to-person system that brings inventory to your team.

    Up to 1,000 totes / hr

  • OPEX Sure Sort

    OPEX

    Sure Sort

    Robotic sortation that sorts small items into the right order or destination.

    Up to 2,400 items / hr

  • OPEX Infinity

    OPEX

    Infinity

    Next-generation goods-to-person where robots move freely across the whole storage grid.

    Maximum density

  • OPEX Sure Sort X

    OPEX

    Sure Sort X

    Sorts heavier, larger items in chilled or ambient environments.

    Items up to 9 kg

  • Interroll Conveyor Systems

    Interroll

    Conveyor Systems

    Modular conveyor that moves everything from pallets to polybags, with zero-pressure accumulation.

    Pallets to polybags

  • Interroll Sorting Systems

    Interroll

    Sorting Systems

    Gentle, high-speed sorting for parcels and packages, used by major carriers worldwide.

    Parcels up to 50 kg

  • Cognex DataMan Barcode Reader

    Cognex

    DataMan Barcode Reader

    High-resolution reading that verifies barcodes on parts, packages and pallets without a manual check.

    In-line verification

  • Markem-Imaje 2200 Pallet Labeller

    Markem-Imaje

    2200 Pallet Labeller

    Compliant, scan-ready labels with fast changeovers.

    150+ packs / min

  • Matthews Label Printer Applicator

    Matthews

    Label Printer Applicator

    High-speed labelling without sacrificing accuracy or line uptime.

    Up to 50 m / min

  • Lantech C2000 Case Erector

    Lantech

    C2000 Case Erector

    Forms consistent, jam-free cases automatically.

    Up to 30 cases / min

  • Ranpak Cut’it! EVO

    Ranpak

    Cut’it! EVO

    In-line packing that cuts void space in parcels before shipping, lowering freight costs.

    Right-sized parcels

  • Sealed Air I-Pack Cartoning

    Sealed Air

    I-Pack Cartoning

    Builds a custom, snug-fit carton from a folded tray and seals it with a glued lid.

    Made-to-fit cartons

  • Dexion HDS and MDS Pallet Shuttles

    Dexion

    HDS and MDS Pallet Shuttles

    Semi-automated HDS shuttles run by your forklift drivers, or fully automated 4-way MDS shuttles directed by your WMS.

    Up to 3x storage (MDS)

  • SAS SASCA Warehouse Control Software

    SAS

    SASCA Warehouse Control Software

    Our own WCS. Routes every carton, tote and parcel from live WMS data and gives you one view of the whole operation.

    Connects to your WMS or ERP

In their words

“The experience working with SAS has been excellent. We’ve been really well looked after from first visit all the way through to final delivery and commissioning. I couldn’t be happier.”

Mack BlunsomOwner, Black Bear Fulfillment
Read the case study
The SAS team holding the Interroll Rolling On Approved Accelerator certificate

Interroll Rolling On partnership program

An Interroll Approved Accelerator.

Smarter Automated Solutions is officially certified as an Approved Accelerator under Rolling On, Interroll’s partnership program for the leading material handling companies.

From first walk-through to long after go-live.

  1. Consultation

    We learn your operation, challenges and goals, and find where automation will actually pay back.

  2. Design and data analysis

    Your order, SKU and peak data drive the design, so the system is sized for your real days, not a brochure.

  3. Implementation

    Installation, integration, testing and commissioning by one team, staged to keep your warehouse shipping.

  4. Ongoing support

    Local mechanical and software support, maintenance and optimisation long after go-live.

  • SAS technicians installing conveyor beneath a mezzanine
  • OPEX Perfect Pick HD tower during installation
  • Conveyor merge section installed by SAS
  • Conveyor layout and a Perfect Pick HD going in on a new site
  • SAS technicians working on a conveyor line beside the mezzanine stairs
  • Three parallel conveyor lines installed by SAS
  • Conveyor line during installation
  • Conveyor upgrade in progress
  • Conveyor upgrade with a new merge section

Questions, answered.

Can’t find yours? Call us on 0401 045 297.

Automated storage and retrieval (AS/RS), goods-to-person robotic picking, conveyor and sortation systems, print-and-apply labelling, pallet shuttle storage and warehouse control software. We are an official OPEX integration partner in Australia.

We run a detailed operational assessment and data analysis to model ROI scenarios for your business. We only recommend automation where it delivers a clear, quantifiable return, typically within 3 to 5 years.

Yes. SASCA, our warehouse control software, integrates with leading WMS, ERP and TMS platforms including SAP, Oracle and Microsoft Dynamics. We manage the full integration as part of implementation.

It varies with complexity. A standard OPEX Perfect Pick installation typically takes 4 to 6 months from contract to go-live. Large-scale AS/RS projects may take 9 to 18 months. You get a detailed schedule during design.

Yes. Most clients see 40 to 70% labour reductions in picking and sortation, freeing your team for higher-value work.

It depends on scope. A print-and-apply labeller or a single conveyor run is a very different investment from a goods-to-person system with SASCA integration. We size the system from your order and SKU data, then provide a fixed, itemised quote with a payback estimate built on your own labour and volume numbers.

A systems integrator designs the whole solution, sources equipment from several manufacturers and makes it work as one system. Buying direct gets you one machine. SAS connects conveyors, sorters, robotics, labellers and software from different brands under one design, one installation team and one point of accountability.

Yes. Most of our projects are retrofits into live warehouses. We stage installation around your operating hours, agree shutdown windows in advance and plan around your peak periods so you keep shipping.

Yes. SAS provides local mechanical, electrical and software support, preventive maintenance, spare parts and system optimisation after go-live, including service for OPEX equipment.

E-commerce and online retail, 3PL and fulfilment, wholesale and distribution, FMCG, healthcare and pharmaceutical, and cold storage. Clients include Pet Circle, Booktopia and COS.

Let’s look at your operation.

Send us your layout and order volumes. We’ll show you where product is handled twice, and what automation would change.

Ian and Glen from the SAS team standing above a warehouse automation floor