Black Bear Fulfillment, 3PL

Black Bear Fulfillment: Scaling Capacity Without Scaling Complexity

How automated sortation helps a third-party logistics provider increase throughput, improve labour productivity and absorb peak ecommerce demand without operating costs growing at the same rate.

OPEX Sure Sort put-wall with LED destination lights at Black Bear Fulfillment

The challenge

More customers. More orders. More complexity. Third-party logistics providers sit at the centre of modern ecommerce, and their customers expect fast fulfilment, accurate orders, same-day or next-day dispatch, flexible capacity, competitive costs and reliable performance through peak. The fundamental problem is that order volume can grow faster than warehouse capacity.

Automation that removes a constraint on growth

Automation is most valuable when it removes a constraint on growth. For a 3PL, that constraint is usually the manual sorting of picked items back into orders, across many customers at once.

OPEX Sure Sort automates that consolidation step. Batch picking combined with automated sorting creates a more scalable workflow, supports multi-customer orders and peak-volume growth, and reduces the labour each order needs.

The results

  • More scalable multi-customer order consolidation
  • Higher daily output through peak periods
  • Lower labour requirement per order

In their words

“The experience working with SAS has been excellent. We’ve been really well looked after from first visit all the way through to final delivery and commissioning. I couldn’t be happier.”

Mack BlunsomOwner, Black Bear Fulfillment

Solutions in this project

Equipment in this project

Let’s look at your operation.

Send us your layout and order volumes. We’ll show you where product is handled twice, and what automation would change.

Ian and Glen from the SAS team standing above a warehouse automation floor