High-volume fulfilment operation

OPEX Sure Sort, Sydney

Automated putwall sortation with a full scan tunnel, labelling and software integration, sorting up to 2,400 items an hour into 535 locations.

2,400
Items sorted per hour
535
Sort locations
24
iBOTs
11
Expansion modules
OPEX Sure Sort robotic putwall installed by SAS in Sydney

The project

The OPEX Sure Sort installation in Sydney is an automated sortation solution built for high-volume fulfilment. It combines automated putwall technology, conveyor systems, scanning, labelling and software integration to improve sorting speed, accuracy and operational efficiency.

Items are inducted at the station, read by a full scan tunnel and carried by iBOTs to one of 535 destinations, with a powered return conveyor closing the loop. The project was delivered across design, supply, integration, commissioning and support.

Equipment in this project

Let’s look at your operation.

Send us your layout and order volumes. We’ll show you where product is handled twice, and what automation would change.

Ian and Glen from the SAS team standing above a warehouse automation floor